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June 2, 2005
Milk Safety References
National Conference on Interstate Milk Shipments (NCIMS)
CULTURAL PROCEDURES -
GENERAL REQUIREMENTS
[Unless otherwise stated all tolerances are ±5%]
- __________ Work Area
- __________
Level table or bench, ample working space and utilities
- __________
Clean, well ventilated, temperature 16 27C reasonably
free from dust and drafts
- __________
Well lighted, > 50 foot candles at working surface (pref. 100)
- __________
Microbic density of air £ 15 colonies/plate in 15 min exposure, or £ 10 colonies/PAC plate in 15 min exposure, if not corrective actions taken
- __________
Freedom from congestion and traffic, only compatible
laboratory functions performed
- __________
Safe working environment - Refer to OSHA
- __________ Eating and drinking not permitted in laboratory
- __________ Food and drinks for consumption not stored in
laboratory
- __________ Analysts wear buttoned/snapped lab coats/uniforms
and protective eye-wear, lab coats/uniforms
remain on-site
- __________ Safety equipment available
- __________ MSDS sheets in laboratory available to analysts
- __________ Has functioning fume hood with acceptable sash
(if necessary, see DMSCC procedure)
- __________ Flammable solvent areas continuously well
ventilated and temperature controlled
- __________ Proper disposal of potentially hazardous materials
- __________ Contaminated samples disposed of properly
- __________ Contaminated glassware or plasticware disposed
of or decontaminated properly
- __________ Hazardous chemical disposed of properly
- __________
Storage Space
- __________ Cabinets, drawers, and shelves adequate
- __________
Areas neat, clean and orderly
- __________
Floors clean, walls and ceilings in good repair
- __________
Laboratory free of insects and rodents
- __________ Records
- __________
All laboratory related records maintained and available
for announced surveys
- __________ Three (3) years for state central labs
- __________ Two (2) years for other labs, minimum requirement,
States may require longer periods)
- __________
Quality control and sample records available to
laboratory evaluation officer during survey
- __________
Records contain written corrective actions when taken
- __________
Records written in ink or other indelible substance,
pencil or erasable ink not allowed
- __________
Corrections to quality control records, bench sheets and
reports follow the requirements below:
- __________ Make a single line through the incorrect information
- __________ Write in the correct information next to the incorrect information
- __________ Person making the correction initials the information
- __________ If not obvious, include reason for correction
- __________
Requirements for electronic/computer records
- __________ Software must be well documented
- __________ Protocols and policies must be clearly documented
- __________ Records must be indexed and cross referenced to allow
easy review, or must be printed and made available
- __________ Records must be secure from unauthorized access and
changes
- __________ When corrections are necessary the old information
must be retained, the person making the correction
must be identified and the reason for the change
recorded
- __________ If records are not available at time of audit,
facility will be cited for not having records and
will be subject to penalties
APPARATUS & MATERIALS
- __________ Thermometers
- __________ National Institute of Standards and Testing (NIST)
Certified Thermometer, or equivalent, with
certificate Serial Number ___________________ ________
___________________
- __________ Graduation interval not more than
0.5C (0-100C)
otherwise not more than 1.0C (< 0 or > 100C)
- __________ Calibration date on certificate ______________
- __________ Annually, checked at the ice point Date _______
- __________ Range of test thermometers appropriate for designated
use
- __________ Mercury-in-glass, alcohol/spirit or digital in
degrees centigrade
- __________ Plastic lamination recommended for mercury
thermometers
- __________ raduation interval not more than
0.5C (0-100C)
otherwise not more than 1.0C (< 0 or > 100C)
- __________ Accuracy of test thermometers checked against certified thermometer
- __________ Accurate to ±1C when checked at temperature(s) of use
- __________ Results recorded and thermometers tagged
- __________ Tag includes identification/location, date of check, calibration temperature and correction factor(s) (read to within ±0.5C)
- __________ All test thermometers accuracy checked before initial
use and annually, including autoclave maximum registering
and hot air oven thermometers
- __________ Electronic thermometers checked before initial use and
annually as described above
- __________ Automatic temperature recording instruments, if used,
compared weekly against an accurate thermometer,
results recorded
- __________ Dial thermometers not used in the laboratory
- __________ Refrigeration (Sample ___________________________) ________
__________(Reagent ___________________________)
- __________ Size adequate for workload
- __________ Maintains samples at 0 4.4C; if temperature out of range,
record samples as not analyzed (NA)
- __________ Used for storage of milk or milk products, media and
reagents only
- __________ Not to be used to store food or drink
- __________ Record temperature (corrected) daily, in AM and PM,
from two thermometers with bulbs immersed in liquid
(in sealed containers)
- __________ Thermometers located on upper and lower shelves of us
- __________ Freezer (__________________________)
- __________ Size adequate for workload
- __________ Maintains -15C or below
- __________ Used for storage of frozen milk products, controls,
media and reagents only
- __________ Not to be used to store food or drink
- __________ Record temperature (corrected) daily, in AM and PM,
thermometer with bulb immersed in antifreeze liquid
(in sealed containers)
- __________ Pipets (Glass ________ Plastic ________ Pipettor ________)
- __________ Appropriate capacity.
- __________ Must conform to APHA specifications
- __________ Graduations distinctly marked with contrasting color
- __________ Discard those with broken tips, scratches or other
defects
- __________ Pipettors, calibrated, fixed volume or electronic only
- __________ Calibrate with ten (10) consecutive weighings
once every 6 months (using separate tip for each
weighing), average of all 10 weighings must be ±5%
of specified delivery volume (by weight, or ³ 1.0 mL
by volume using class A graduated cylinder),
records maintained
- __________ Or, calibrate with 10 consecutive readings once
every 6 months using the Artel PCS Pipette
Calibration System, average of all 10 readings must
be ±5% of specified delivery volume, records/ printouts maintained
- __________ Instrument, printer connected by manufacturer's
supplied cable or instrument connected to
computer via serial cable
- __________ Instrument and printer (if applicable) connected
to 120v/60Hz power
- __________ Reagent kits and Instrument Calibrator kits
stored at room temperature
__________1. Lot # __________ Exp. Date __________
- __________ Reagent Blanks and Sample solutions are the
same lot
- __________ Certificates of Calibration for Reagent Kit
and Instrument Calibrator kit maintained in
records
- __________ Instrument Validation Guide available
- __________ PCS Pipette Calibration System Procedure,
follow manufacturer's Procedure Guide and
instrument prompts
- __________ Uncover and insert Blank into the instrument
- __________ Determine which volumes are to be calibrated
- __________ Select the correct Sample Solution and
aliquot sufficient amount into working
vessel provided
- __________ Using the Pipettor to be verified, aspirate
the Sample Solution from the working vessel
and deliver it into the Blank seated in the
instrument
- __________ When appropriate number of data are
collected, press 'End of Run' button
- __________ Record results and file Pipette Calibration
Certificate (printout)
- __________ PCS Pipette System Quality Control
- __________ Following manufacturer's Procedure Guide
and instrument prompts, perform an
instrument calibration every 30 days or
just prior to use
- __________ Record results and file Calibration
Certificate (printout)
- __________ PCS Calibration System Validation
- __________ Upon receipt, validate the instrument by
following the manufacturer's protocol
- __________ Pipettors etched with identification (imprinted
serial numbers acceptable) and tagged with date
calibrated
- __________ Tips (sterile for plate counts) appropriate to
pipettor(s) being used
- __________ Pipet Containers
- __________ Used for sterilization, storage; non-toxic
- __________ Dilution Bottles and Closures, reusable
- __________ Bottles of borosilicate glass __________ or approved
plastic __________ with smooth tops
- __________ Capacity 150 mL, indelibly marked at 99±1 mL level
- __________ Closure non toxic rubber stopper or plastic screw cap
with liner
- __________ New Bakelite type plastic caps and closures treated
to remove toxic residues, tested using a B.
stearothermophilus type assay
- __________ Discard bottles and caps with chips, cracks, scratches
or other defects
- __________ Petri Dishes (Glass ______ or Plastic ______)
- __________
Bottom at least 80 mm I.D., and 12 mm deep for plate
counts
__________Brand __________________
- __________
Scanner (_____________________)
__________Brand __________________
- __________
Bottom flat and free from bubbles, scratches, or other
defects
- __________ Petri Dish Container
- __________ Used for sterilization, storage; non toxic
- __________ Hot-Air Sterilizing Oven (________________________)
- __________
Sufficient size to prevent crowding of interior in
normal usage
- __________
Constructed to provide uniform temperature in chamber
- __________
Thermometer or temperature recorder with adequate range
(to 220C)
- __________ Thermometer checked at temperature of use for
accuracy before initial use, records maintained
- __________ Thermometer bulb immersed in sand
- __________
Records maintained for each sterilization cycle including
date, start up time, time sterilization temperature
reached, and length of time at sterilization temperature
- __________
Temperature indicator used each load
- __________
Performance checked with full load and recorded quarterly (preferably weekly) using spore (B. subtilus) strips,
include positive control check, results maintained
- __________ Brand: _____________________________
- __________ Lot #: __________ Exp. Date: _____
- __________
Sterilization by Dry Heat
- __________
Material in center of load heated to ³ 170C for ³ 2 hrs
- __________
Oven not crowded (< 75% of shelf in gravity type, 90% in forced air type)
- __________
Autoclave (Media _______________________________)
__________ (Waste _______________________________)
- __________
Sufficient size to prevent crowding of chamber
- __________
Thermometer or temperature recorder controller properly
located to register chamber temperature
- __________
Has pressure gauge and properly adjusted safety valve
- __________
Connected to suitable saturated steam line or steam
generator
- __________
Chamber temperature checked at least quarterly (preferably
more frequently, ex. weekly with sterility check) with full
load with maximum registering thermometer and results
recorded
- __________
Cycle timing checked quarterly and found to be accurate,
record maintained
- __________
Records maintained for each sterilization cycle
including date, start up time, temperature and time
temperature reached, length of time at temperature,
time at end of run, time removed and item(s)
autoclaved (including waste)
- __________ Strip recorders that provide the above information
are acceptable if strips (or copies) are maintained
in permanent record, include items autoclaved, time
removed and initials
- __________ Circular charts must be interpreted and must have
written records to verify the information stated
above
- __________
Temperature indicator used each load
- __________
Performance checked with full load and results recorded
weekly using spore (B. stearothermophilus) strips or
suspensions, include positive control check, results
maintained
- __________ Brand: _____________________________
- __________ Lot #: __________ Exp. Date: _____
- __________
Routine maintenance performed and records maintained
- __________
Sterilization by Moist Heat
- __________
Media autoclaved at 120±1C
- __________
Dilution buffer blanks for 15 min (30 min optional)
- __________
Media for 15 min (sugar broths as per manufacturer
instructions)
- __________
Media autoclaved within 1 hr of preparation
- __________
Dilution buffer autoclaved on same day prepared
- __________
Stoppers or caps slightly loosened to permit passage
of steam and air
- __________
All air expelled from autoclave before pressure allowed
to rise
- __________
Autoclave will reach 120±1C within 15 min (5 min pref) of starting air-exhaust
- __________
Properly operating and calibrated temperature gauge (not
a pressure gauge) relied on to insure sterilization
- __________
After sterilization, pressure gradually reduced
(³ 15 min) and media removed promptly when atmospheric pressure is reached
- __________
Total time in autoclave less than 1 hour
- __________
Incubator and/or Incubator Room (SPC, PAC and Coliform)
__________(#1 ______________________________)
__________(#2 ______________________________)
- __________
Sufficient size to prevent crowding of interior
- __________
Shelves placed to assure uniformity at 32C±1C
- __________
Chamber temperatures measured by not less than two
thermometers with bulbs immersed in liquid (in sealed
containers)
- __________
Thermometer located on the top and bottom shelves
of use
- __________
Temperature (corrected) recorded from each thermometer
twice daily (AM and PM)
- __________
Agar (10 - 12 mL) in SPC plates and/or (1 mL) in PAC
plates must not lose more than 15% weight after 48 hrs
incubation
- __________
Agar weight loss of SPC and/or PAC plates
tested quarterly and results recorded
- __________ Test minimum of two (2) plates/films per shelf
in use, one on each side of shelf, preferably
test 10 plates evenly distributed throughout
the incubator
- __________
Corrective action taken when criteria not met and
records of corrective actions maintained
- __________ If weight loss is out of compliance take
corrective actions (humidify incubator, reduce
air flow, etc.) and retest as above and
record
- __________ Use more agar (15 - 20 mL), if this option used
laboratory must document that this amount of
of agar is routinely used for plating
- __________
Colony Counter
- __________
Quebec dark field model or equivalent with satisfactory
grid plate
- __________
Hand Tally, accurate
- __________
pH Meter (Milk Lab _________________________)
__________ (Media Prep _________________________)
- __________
Electronic only, readable to 0.1 pH units
- __________
Daily calibration and slope records and maintenance
log maintained when in use
- __________
Record date electrodes (double junction reference pref)
put into service (write in QC record and tag probe)
- __________
pH Measurement
- __________
All measurements made at room temperature
- __________
Instrument standardized with known buffer solutions
- __________ Three commercially prepared standard solutions used
- __________ Each aliquot used once and discarded
- __________ pH 4, 7 and 10 suggested for linearity and proper
function of meter
- __________ Slope determined (95 - 102%) ____________ each
time meter calibrated, records maintained
- __________
Medium pH recorded each time measured
- __________
Final (after sterilization) pH of each batch of
medium determined before use, records maintained
- __________ Standard Methods Agar, pH 7.0±0.2
- __________ Violet Red Bile Agar, pH 7.4±0.2
- __________ Brilliant Green Bile Broth, pH 7.2±0.2
- __________ PM Indicator Agar, pH 7.8±0.2
- __________ Buffered rinse solution, 7.2±0.2
- __________ Nutrient broth, pH 6.8±0.2
- __________ Letheen Broth, pH 7.0±0.2
- __________ Lauryl Tryptose Broth (LST), pH 6.8±0.2
- __________ M-Endo Agar or Broth, pH 7.2±0.2
- __________ MMO-MUG Medium, pH 7.4±0.2
- __________ Stock phosphate buffer, pH 7.2±0.2
- __________ Dilution buffer, pH 7.2±0.2
- __________
Balance (Milk _____________________________)
__________(Media _____________________________)
__________(Analytical _____________________________)
- __________ Electronic only, sensitive to ³ 0.1g for general
laboratory purposes and proper sensitivity for
calibrations and antibiotics
- __________ Class S or S1, or equivalent ASTM 1, 2, or 3, weights
- __________ Certificate or other verification of authenticity
- __________ Free from excessive wear, filth and corrosion
- __________ Weights within class tolerance
- __________ Checked monthly with weights corresponding to normal use
of balance (ex. 100, 200, 500, 1000 mg, etc. for analytical
balances, and 5, 10, 25, 50, 100, 150g, etc. for other
balances), records maintained
- __________ Checked at least annually, or when weights out of
tolerance, by a qualified representative for good
working order with proof of check in laboratory
- __________ Date of last check __________
- __________
Water Baths
- __________ Thermostatically controlled to appropriate
temperature(s)
- __________ Water circulation capability, baths up to 64C
- __________ Appropriate size for work loads
- __________ Suitable water level maintained
- __________
Mechanical Dilution Bottle Shaker
- __________ Type described in SMEDP, 11th Edition
- __________ Other acceptable ____________________
- __________
Microwave Oven for Melting Media
- __________ Analysts instructed to take extreme caution as media
expands rapidly at the boiling point
- __________
Microbiologically Suitable (MS) Water
- __________ Type _________________________________
- __________ System used _______________________________
- __________ Monthly testing criteria
- __________ Standard plate count < 1,000 colonies/mL(<
10,000 colonies/mL if stored)
- __________ Total chlorine residual negative, recorded as
less than the detection limit of test used
- __________ Resistance exceeds 0.5 megohm/cm or conductance
is less than 2.0 umhos/cm (at 25C)
- __________ Brand: _______________ Std. ____________
- __________ Test performed in another lab
- __________ Tested annually for total metals (Pb, Cd, Cr, Cu, Ni
and Zn), not to exceed 0.05 mg/L for each metal and
not to exceed 0.1 mg/L total for all metals
- __________ If criteria not met, corrective action(s) taken and
recorded in QC record
- __________ Records maintained
- __________
Dilution Buffer and Blanks
- __________ Stock phosphate buffer (Date prepared ______________)
- Prepared in laboratory (34g KH2PO4/liter) with MS water
- __________ Purchased commercially prepared _______________
- __________ Lot No. __________ Exp. Date __________
__________ Rcd. Date __________ Date Opened __________
- __________ Place in small containers (£ 100 mL), autoclave and
store in refrigerator
- __________ Stock MgCl2 Solution, Optional (Date prepared ___________)
- __________ Prepared in laboratory (38g MgCl2/liter or 81.1 g
MgC12·6H20/liter) with MS water
- __________ Purchased commercially prepared ________________
- __________ Lot No. __________ Exp Date __________
__________ Rcd. Date __________ Date Opened __________
- __________ Place in small containers (£ 100 mL), autoclave and
store in refrigerator
- __________ Prepare dilution buffer with 1.25 mL stock buffer/liter
of MS water
- __________ Optionally, add 5 mL of stock MgCl2/liter of MS water
- __________ Dilution bottles filled to contain 99±2 mL dilution
buffer after sterilization
- __________ After sterilization and after cool
visually observe
and discard any blanks with < 97 or > 101 mL
- __________ Of remaining blanks appearing to have the correct volume, check 1 blank for every 25 that were made using a class A graduate cylinder (or equivalent)
- __________ Maintain records of volume checks, including batch size
- __________ If any blanks out of tolerance, discard entire lot, record lot as discarded
- __________ Blanks tested at 6 month intervals for toxic substances
- __________ Plate milk dilution at 0, 15, 30, 45 min
- __________ If the 45 min count is 20% less than 0 min count,
determine cause and retest after correction made,
records maintained
- __________ Store
__________ Lot No. __________ Exp. date __________
__________ Rcd. Date __________
- __________ Volume records maintained as above
- __________ Toxicity checked as above on each new lot received
- __________ Check pH and record
- __________ Records maintained
- __________ Corrective action taken when criteria not met, records
maintained
- __________
Reagent Chemicals of ACS Grade
- __________
Media
- __________ Use dehydrated medium of correct composition
- __________ Each bottle dated on receipt (in lab or by central
receiving, which ever first) and when first opened
for use
- __________ Stored as specified by manufacturer; after opening,
each bottle tightly capped following each use
- __________ Commercially sealed medium kept no longer than
manufacturer's expiration date
- __________ Opened bottles used until manufacturer's expiration
date
- __________ Discarded if any change is noted in appearance or
hydration regardless of manufacturer's expiration date
- __________ Plate Count Agar _______________
- __________ Composition Pancreatic Digest of Casein 5 g
Yeast Extract 2.5 g
Glucose 1 g
Agar 15 g
MS water to make 1 L
- __________ Lot No. _________ Exp. Date __________
Rcd. Date __________ Date Opened __________
- __________ Petrifilm Aerobic Count (PAC) Plate
- __________ Lot No. _________ Exp. Date __________
Rcd. Date __________ Date Opened __________
- __________ Violet Red Bile Agar _______________
- __________ Composition
Yeast Extract 3 g
Peptone or Gelysate 7 g
Bile Salts 1.5 g
Lactose 10 g
Sodium Chloride 5 g
Neutral Red 0.03 g
Crystal Violet 0.002 g
Agar 15 g
MS water to make
- __________ Boil 2 min, temper and use within 3 hours (do not
autoclave)
- __________ Lot No. _________ Exp. Date __________
Rcd. Date __________ Date Opened __________
- __________ Petrifilm Coliform Count (PCC) Plate
- __________ Lot No. _________ Exp. Date __________
Rcd. Date __________ Date Opened __________
- __________ Petrifilm High Sensitivity Coliform Count (HSCC) Plate
- __________ Lot No. _________ Exp. Date __________
Rcd. Date __________ Date Opened __________
- __________ Brilliant Green Lactose Bile Broth _______________
- __________ Composition
Peptone or Gelysate 10 g
Lactose 10 g
Oxgall 20 g
Brilliant Green 0.0133 g
MS water to make 1 L
- __________ Lot No. _________ Exp. Date __________
Rcd. Date __________ Date Opened __________
- __________ PM Indicator Agar _______________
- __________ Composition
Beef Extract 3 g
Peptone 5 g
Tryptone 1.7 g
Soytone 0.3 g
Dextrose 5.25 g
Sodium Chloride 0.5 g
Dipotassium Phosphate 0.25 g
Polysorbate 80 1 g
Brom Cresol Purple 0.06 g
Agar 15 g
MS water to make 1 L
- __________ Lot No. _________ Exp. Date __________
Rcd. Date __________ Date Opened __________
- __________ Buffered Rinse Solution _______________
- __________ Composition
Stock Phosphate Buffer 1.25 mL
10% Na Thiosulfate Solution 5 mL
Azolectin 4 g
Tween 20 10 g
MS water to make 1 L
- __________ Weigh hygroscopic Azolectin rapidly and dissolve
by heating over boiling water
- __________Date prepared
- __________ Nutrient Broth (laboratory use only) _______________
- __________ Composition
Beef Extract 3 g
Peptone 5 g
MS water to make 1 L
- __________ Lot No. _________ Exp. Date __________
Rcd. Date __________ Date Opened __________
- __________ Letheen Broth _______________
(For use with Petrifilm, Do not use diluents containing
thiosulfate or sodium citrate)
- __________ Composition
Peptamin 10 g
Beef Extract 5 g
Lecithin 0.5 g
Sorbitan Monooleate 5 g
Sodium Chloride 5 g
MS water to make 1 L
- __________ Lot No. _________ Exp. Date __________
Rcd. Date __________ Date Opened __________
- __________ Lauryl Tryptose Broth (LST) ________________
- __________ Composition
Tryptose 20 g
Lactose 5 g
Dipotassium Phosphate 2.75 g
Monopotassium Phosphate 2.75 g
Sodium Chloride 5 g
Sodium Lauryl Sulfate 0.1 g
MS water to make 1 L
- __________ Lot No. _________ Exp. Date __________
Rcd. Date __________ Date Opened __________
- __________ M-Endo Agar _______________
- __________ Composition
Yeast Extract 1.2 g
Casitone 3.7 g
Thiopeptone 3.7 g
Tryptose 7.5 g
Lactose 9.4 g
Dipotassium Phosphate 3.3 g
Monopotassium Phosphate 1 g
Sodium Chloride 3.7 g
Sodium Desoxycholate 0.1 g
Sodium Lauryl Sulfate 0.05 g
Sodium Sulfite 1.6 g
Basic Fuchsin 0.8 g
Agar 15 g
MS water to make 1 L
- __________ Lot No. _________ Exp. Date __________
Rcd. Date __________ Date Opened __________
- __________ M Endo Broth _______________
- __________ Composition
Yeast Extract 1.5 g
Casitone 5 g
Thiopeptone 5 g
Tryptose 10 g
Lactose 12.5 g
Dipotassium Phosphate 4.375 g
Monopotassium Phosphate 1.375 g
Sodium Chloride 5 g
Sodium Desoxycholate 0.1 g
Sodium Lauryl Sulfate 0.05 g
Sodium Sulfite 2.1 g
Basic Fuchsin 1.05 g
MS water to make 1 L
- __________ Lot No. _________ Exp. Date __________
Rcd. Date __________ Date Opened __________
- __________ MMO-MUG Medium _______________
- __________ Commercial or lab prepared media containing MMO-MUG
- __________ Composition
Ammonium Sulfate 5 g
Manganese Sulfate 0.0005 g
Zinc Sulfate 0.0005 g
Magnesium Sulfate 0.1 g
Sodium Chloride 10 g
Calcium Chloride 0.05 g
Sodium Sulfite 0.04 g
Amphotercin B 0.001 g
o-nitrophenyl-ß-D-
galactopyranoside 0.5 g
4-methylumbellifery-ß-D-
glucuronide 0.075 g
Solanium 0.5 g
Hepes Buffer
Sodium Salt 5.3 g
Organic Acid 6.9 g
MS water to make 1 L
- __________ Lot No. _________ Exp. Date __________
Rcd. Date __________ Date Opened __________
- __________ Charm E*Colite
- __________ Lot No. _________ Exp. Date __________
Rcd. Date __________
- __________
Medium Preparation
- __________ Media making utensils borosilicate glass, stainless
steel, or other non-corrosive equipment
- __________ Weigh required amount of dehydrated medium or ingredients
- __________ Combined with required amount MS water, dissolved and
mixed in a suitable container
- __________ pH adjusted if necessary
- __________ Heated (covered), not under pressure, if necessary,
to complete solution (microwave preparation not allowed)
- __________ Water restored, as necessary, to compensate for loss due
to evaporation
- __________ Distributed into suitable containers so that no part
of medium is more than 2.5 cm from any surface
- __________ In general, containers filled no more than half
of total volume .
- __________ Suitable container closures used and autoclaved as
necessary
- __________
Prepared Media Storage
- __________ Protected from water loss and light
- __________ Only screw capped containers kept no more than 6 months
- __________ Prepared Charm PMI plates, kept no more than 5 days in
sealed container at 0 4.4C (tag with date of preparation)
- __________ BGB broth at room temperature
- __________ Screw capped tubes for 3 months
- __________ Loose (slip) capped tubes for 1 week
- __________ Stored in dark
- __________ Petrifilm plate storage
- __________ Refrigerate unopened packages of Petrifilm plates
at or below 8C, if frozen allow 30 min room
temperature thaw time before opening packages
- __________ Use before expiration date on package
- __________ After opening, return unused plates to foil pouch,
seal pouch by folding and taping/clipping open end shut
- __________ Store re-sealed packages £ 21C, £ 50% relative humidity. Do not refrigerate opened packages.
- __________ Use Petrifilm plates within one month after
opening package (tag with date opened
- __________ Pre-dispensed rinse solutions for containers
- __________ Dispense in appropriate volume (20, 50, 100 mL,
or other) and sterilize
- __________ Perform quality control checks for volume (100±2 mL) as described in cultural procedures item 25d
- __________
Detergent Suitability Test
- __________ Detergent residue test performed if laboratory washes
and re-uses glassware (not required if only disposable
items used)
- __________ Detergent is suitable for laboratory use
__________ Brand ____________________ Brand ____________________
- __________ Test each new brand/lot, records maintained
- __________
Cleaning Pipets
- __________ Used pipets discarded in disinfectant
- __________ Rinsed in tap water at 15-30C
- __________ Thoroughly washed with suitable detergent and rinsed
- __________ Cleaned with strong cleaning solution such as acid
dairy cleaner as necessary
- __________ Final rinse with MS water
- __________ Several pieces from each batch tested (preferably while
still wet) for residual acid or alkali with aqueous 0.4%
bromthymol blue. If color reaction not dark green to
light blue, re-rinse and test again. Records maintained
- __________
Cleaning Other Glassware and Apparatus
- __________ Heated to 85C or disinfected unless pathogens suspected;
then sterilization required prior to washing
- __________ Washed with hot water and suitable detergent and rinsed
- __________ Machine washed (__________________________)
- __________ Hand washed ______
- __________ Final rinse with MS water
- __________ Several pieces from each batch tested (preferably while
still wet) for residual acid or alkali with aqueous 0.04%
bromthymol blue. If color reaction not dark green to
light blue, re-rinse and test again. Records maintained
SAMPLES
- __________
Laboratory Requirements
- __________ Record time, date, and temperature of samples as received
- __________ Determine sample temperature
- __________ Insert a pre-cooled thermometer into temperature
control (pre-cooling of electronic/digital
thermometer probes is not necessary)
- __________ Temperature control must be at least half the
size of the largest test container
- __________ Performed by trained personnel, not by collector,
establish record to indicate training performed
- __________ Do not accept samples if temperature control for each
tank truck and each plant or delivery truck group of
samples is missing
- __________ Do not accept or test samples if sample containers
are leaking
- __________ Do not accept or test samples if samples are
unprotected and/or submerged in ice/ice water slush
- __________ Do not accept fluid samples, which are frozen, for
microbial or somatic cell analysis
- __________ Do not accept raw samples if sample containers have
no head space (about ¾ full)
- __________ If milk sample temperature control exceeds 4.4C on
receipt, do not test microbiologically (samples may be
tested if temperature does not exceed 7C and time of
receipt is £ 3 hours from collection and sample receipt temperature is no greater than that at collection)
- __________ Store fluid samples at 0 4.4C until tested, if storage
temperature exceeds 4.4C prior to testing record as LA
- __________ Do not proceed with analysis if above criteria have
not been met
- __________
Sample Bench Sheet Requirements
- __________ Must show date, time and temperature collected, along
with name of official sampler
- __________ Must show date, time and temperature when brought to
the laboratory, along with whom received the samples
- __________ Must show date and time of analysis, temperature of
samples at start of analysis, and names of analyst(s)
performing test(s)
- __________ Sample bench sheets or records must contain all results
(raw and calculated in their proper format) of tests
performed and the results of all controls that
apply to each test
- __________ Plate count procedure controls include:
- __________ Microbic air density
- __________ Dilution buffer
- __________ Pipets
- __________ Agar
- __________ Temperature of agar at plating (45±1C)
- __________ Results of inhibitor test(s) accompany all plate
count and coliform results
- __________ Control results recorded for each inhibitor test
performed
- __________ All above recorded on sample bench sheets
MISCELLANEOUS
- __________
Laboratory Practices
- __________ Personnel adequately trained and/or supervised
- __________ Satisfactory participation in annual split samples
- __________ Copies of current, applicable FDA 2400 series survey
forms in laboratory
- __________ Copy of current edition Standard Methods in laboratory
- __________ Copy of AOAC Manual of Methods in laboratory if necessary
- __________ Copy of written Quality Assurance Plan, required for
state central laboratories
- __________ Laboratory management has signed and returned the
agreement to abide by the provisions of the NCIMS and
the procedures for the Evaluation of Milk Laboratories
- __________ Laboratory evaluation officer conducted survey
unobstructed by laboratory or facility personnel